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The production process of aluminum honeycomb core mainly includes the following steps

Release Time:2025-02-26

‌Material preparation‌: First, select high-quality aluminum alloy as the base material. These aluminum alloys need to be processed by shearing, leveling, and cutting to prepare for subsequent processing. ‌


‌Coating treatment‌: In order to improve the durability and corrosion resistance of the aluminum honeycomb core, coating treatment is required. This step includes cleaning, degreasing, oxidation and other processes to form a rough aluminum oxide layer on the surface of the aluminum material to increase the adhesion of the coating.


‌Honeycomb treatment‌: This is the core step in manufacturing aluminum honeycomb cores. Put the coated aluminum material into a high-temperature furnace, and by controlling the temperature and time, the binder is thermally decomposed to form tiny pores. These pores are arranged in a hexagonal honeycomb structure, giving the aluminum honeycomb core high strength, light weight, heat insulation, energy absorption and fire resistance.


‌Forming processing‌: After the previous treatment, the aluminum honeycomb core is made into the required shape and size through shearing, embossing, welding and other processes.


‌Performance characteristics and application fields of aluminum honeycomb core‌:


‌Lightweight and high strength‌: Aluminum honeycomb core has the characteristics of light weight and high strength, high specific strength and high bending stiffness. The bending stiffness of aluminum honeycomb panels of the same quality is about 5 times that of aluminum alloy materials. ‌


‌Good surface flatness and high temperature reliability‌: Aluminum honeycomb panels are easy to shape and not easy to deform. They can be made into flat panels, hyperbolic panels, single-curved control panels, etc.


‌Excellent corrosion resistance and environmental adaptability‌: Aluminum honeycomb core has good corrosion resistance, insulation performance and environmental adaptability, and is suitable for extreme application environments. ‌


‌Fireproof performance‌: Aluminum honeycomb core shows good fireproof performance in fire, which can reduce the heat release and the release of thick smoke and harmful gases.


‌Application fields‌: Aluminum honeycomb core is widely used in many fields such as building materials, textile printing and dyeing, papermaking, coatings, adhesives, labels and sealing materials. In the field of construction, it can be used as a lightweight partition material to improve the sound insulation and thermal insulation performance of the building; in the field of textile printing and dyeing, it can be used as a supporting material to improve the strength and stability of the product; in the field of coatings, adhesives and sealing materials, it can be used as a reinforcing material and filler to improve the mechanical properties and durability of the material.